Kayaking is an enjoyable outdoor pursuit, but buying your own kayak can be expensive. Although building a wooden kayak can be a big undertaking, if you have the skills, tools, and access to a workshop or similar space it can be a rewarding option. Building a quality kayak be fun, but it demands patience perseverance, and commitment.
To begin, you will need to research the different kayak building techniques and the necessary tools to complete the task for each construction method. Depending on your kayaking needs, the process can be as complex or simple as you like. First, determine what you will be using the boat for.
Are you, for example, looking for a kayak for a lakeside cottage, for camping, or to go down whitewater rivers? The task, can, for example, range from simply assembling pieces and stitching together pre-cut pieces of wood to creating a sea-worthy, museum-quality kayak from thin strips of cedar.
No matter your preferences or route you take, building a kayak will require research and getting the right materials. The tools will likely be minimal and easy to find. You can invest in all the tools needed, but if you only intend to use the tools for a single kayak, you may want to consider borrowing or renting the more expensive tools if possible.
Kayak building is a project that you can undertake in a garage or basement. Unlike most boat building, with basic research and good preparation, this can be a relatively simply do-it-yourself (DIY) project. You don’t, for example, need the skills of a professional woodworker to assemble a basic cedar-strip kayak.
The good news is that there are numerous DIY kayak building plans out there, including online that can help. These include traditional dug-out style kayaks, PVC kayaks, and cardboard crafts, to kayaks that can compete with the best commercially made products on the market. To decide which design to use, first figure out how much time you have at your disposal and what resources you can dedicate to the project.
Once you start the actual building, attention to detail is essential, especially regarding safety. First familiarize yourself with kayak safety in areas such as paddling and deck rigging. You will also have to make sure that your craft doesn’t take on water by ensuring all seams are tightly sealed. Research the different sealing methods and use one that fits the materials used and kayak’s design.
Common ways to seal seams include epoxies and similar materials, although you may be able to use other methods using natural sealants. Epoxies are thermoset plastics or resins made by combining two or more chemical compounds. Remember to take a test run before venturing out for a long period or going far from shore.
One question to consider is how much it might cost to build a kayak. The precise answer will depend on what you want to build. If, for example, you want to build a wooden kayak, you can expect to spend more on hardware and lumber than if you decide on a cardboard or PVC kayak.